Machine monitoring

Machine monitoring for all types of equipment 

Remotely monitor the performance of your equipment using our truly wireless machine monitoring solution. Detect leaks in real time on equipment including heat exchangers, actuators, motors, air handlers, heat recovery units, steam traps and pipework. Measurable elements can provide insight into equipment performance, process efficiency, steam generation and distribution, predictive and preventative maintenance needs, and fault diagnostics and alerts. Seeing and having this information in real time reduces the need for engineers to attend site to diagnose problems. Integration with our cloud-based dashboard, analysis and reporting service provides you with crucial information on your systems on a Smartphones, iPads and tablets, and PC.

Machine insights

DCO sensors can be quickly customised for specific machines and reflect the whole of your system. Our equipment sensors support additional sensing plug-and-play options over and above those integrated into the standard sensor, allowing for extension of the number and type of physical parameters that can be monitored.

DCO sensors are helpful to monitor steam traps

Steam traps

Temperature and ultrasonic monitoring for real-time assessment of trap performance and function

DCO sensors special in machine monitoring such as industrial fans

Motors and drives

Motor current and mechanical monitoring for real-time performance and predictive maintenance

DCO 's machine monitoring can provide insight for heat exchangers and other legacy equipment

Heat exchangers

Temperature measure as a key performance indicator, with enhanced sensing to provide heat metering

DCO's machine monitoring tools can help engineers capture detailed insight into actuators and other equipment


Motor current signature analysis to verify operation and performance. Proximity sensing for position verification

DCO's machine monitoring can unlock hidden data within air handler units and provide better information

Air handlers

Measuring temperature gives insight to the heating and cooling of coils, indicators for the efficiency of the overall operation

DCO sensors specialise in machine monitoring such as boilers, steam traps and pipework

Heat recovery

Monitoring for heat transfer, flow rates and energy consumption with in-depth analysis of items of plant within the system

DCO's machine monitoring can detect leaks within an unground labyrinth of pipework


Acoustic, vibration and movement sensing for analysis of pipe behaviour and condition under all operating conditions

DCO's machine monitoring can revitalise legacy equipment

Other legacy equipment

Monitoring tools can modernise your legacy equipment and bring it into the 21st century

With continuous monitoring, DCO’s sensors provide engineers with a more detailed, bigger picture of their equipment and process. Offering a low cost, affordable investment in digital technology, DCO’s simplified monitoring solutions are ideal for engineer’s overseeing machines in multiple plants, off-site locations, and equipment in locations with little infrastructure or access.

Measurable elements

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Power (electrical power, consumption data & power analysis)

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Temperature and humidity (contact & non-contact)

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Pressure (air, gas, steam & water)

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Sound and vibration (motors, gearboxes & mechanical assemblies)

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Vision (infrared and visible light)

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Level, volume and flow

What monitoring solutions do you need? We are happy to discuss how DCO Systems can implement or upgrade and extend your existing monitoring efforts. To get started with DCO’s affordable monitoring tools, go to our contact page or email us at

DCO's machie monitoring can help modernise equipment and unlock the hidden inner workings of various equipment

Article: 'Modernise your machines - the nuts & bolts of what's really going on' explores how existing plant and equipment have a compelling story to tell, but may be prevented from speaking clearly. DCO’s technology can give them a voice! It’s time to modernise your machines and unlock the hidden data within heat exchangers, actuators, motors, air handlers, heat recovery units, steam traps, pipework and more ... READ MORE

DCO Systems offer conditional monitoring with predictive and preventative maintenance alerts

Article: 'The cost value of predictive and preventative maintenance' details how predictive and preventative maintenance are two sides of the same coin. Both strategies work to keep equipment functioning properly and reduce downtime. Applying these techniques to a plant full of diverse equipment can translate to time and money saved. Best bit, you can do this without it costing a pretty penny! READ MORE

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3 Global Business Park
14 Wilkinson Road
Cirencester GL7 1YZ
United Kingdom

+44 (0)1285 359059

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